Once you've scored the initial line, go over it a few times with the blade until a groove forms. Even though plexiglass is a synthetic, a clean cut can sometimes be more difficult to achieve than with glass. Lexan cuts really nice, just make sure you keep the cutter moving, if you sit in one place too long you will still melt. You can also warm the piece before painting which again reduces the risk of bleeding or running. The most difficult thing here maybe is about how to choose the right tool for the project. A variety of cutting tools can be used depending on the polycarbonate’s thickness, hardness and purpose. Method 1 of 3: Scoring and Snapping Thin Plexiglass. Dremel recommends that you start at a 45-degree angle when cutting into a piece of material. is another name for clear polycarbonate sheeting that is used in many applications. If you found something of value here please give a little something back by becoming a contributor! If you want to cut curves in the Lexan, use a jig saw or band saw. If the cut needs to be straight, use a straightedge as a guide, clamping the straight edge to the plexiglass so it does not move. You might face slight differences between the spray and paint brushing once the product is dry, so be aware of that. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. Then, run along the critical edge of the tape with your thumbnail. Which Side to … Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. A jigsaw might tend to crack acrylic, but will be fine for polycarbonate. Lexan is also known as Polycarbonate. This tool will take much effort and time for you to cut through the sheet of Lexan. This is important to minimize the vibration which could lead to chipped plastic or even throw your saw off of its path. Too much or too little pressure will lead to the cracking of the sheet of Lexan. Step 2: Use the ruler and pencil to mark the points or lines that you are going to cut. You can use a small paintbrush to do touchup work on Lexan. Acrylic and Lexan, a branded name for polycarbonate sheeting, are both durable and flexible materials, often compared to one another because both are transparent and both stand as two of the most frequently utilized types of see-through plastics.Acrylic and polycarbonate both weigh half as much as glass and yet both plastics are much more shatter resistant. Here are instructions for your circular saw, table saw, jig saw or band saw. Warmer paints evaporate faster once they land on the surface. Make sure you use a straightedge to effectively guide your knife. Otherwise, the cuts will be distorted. Make straight cuts with a circ… Warning: To make sure that you stay safe and avoid accidents from happening when you cut through these pieces of Lexan using circular saw, jig saw and table saw, you need to put on your safety glasses and dust mask. One trick to help prevent splintering is to stick painter's tape over the cut line. How To Cut Lexan? Sand down the edges with medium-grade sandpaper for a smooth and even edge. Thanks! How to cut a polycarbonate Lexan sheet. Be aware that this area will be matte now, but that shouldn’t matter much if you are painting it. Acrylic is easy to work with but it’s also easy to mess up if you rush the process. Whatever your purpose for using this versatile material, you now know how to cut Lexan effectively. Peel off the plastic on each side and remove the masking tape. While it is a common material, many people struggle to learn how to cut Lexan. Still, it is also very convenient and will be a great substitute. This will help you to cut through a piece of Lexan quicker, having much smoother cuts as a result. Lay your polycarbonate sheet over the edge of a flat surface. If you found something of value here please give a little something back by becoming a contributor! Also check if the sheet of Lexan can stay firmly and stably on the working station. If the cut needs to be straight, use a straightedge as a guide, clamping the straight edge to the plexiglass so it does not move. You can cut with tin snips , smooth with a plane and sand round corners. Except, instead of wood fibers or particles, or even fiberglass mesh, you will be cutting through a lightweight plastic. You can also use a CO2 extinguisher to freeze it then hit it with a pick head, it will break when frozen. Diyhouze.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. How to cut Lexan: Lexan Corrugated sheet can be cut with a variety of common hand-held and table-mounted equipment. For more tips and tricks on how to cut Lexan, be sure to reference this informative video: Those who are interested in learning how to cut Lexan also seem to want to learn the proper way to paint it. Remember to clamp down your sheet securely when you cut with a jig saw. You should only work in a well ventilated area and avoid breathing in the fumes that are coming out of the saw blade. Today, we will be featuring a step by step guide on how to cut Lexan. Complete all of the cutting before turning the jig saw off. One trick to help prevent splintering is to stick painter's tape over the cut line. 01-17-2018, 6:04 PM #7. Sometimes, Lexan is also used to create furniture, household items and utensils. So I looked at the blade I used for fiber cement siding. A jigsaw might tend to crack acrylic, but will be fine for polycarbonate. That is the reason why this material is very popular among DIY hobbyists. saw with "Chunk Carbide" blade, it will work. If this is the case, why not provide the highest quality polymers and plastics? Learning how to cut acrylic sheet can lead to near-limitless application possibilities. You’ll achieve very good results if you use a tool such as a circular saw or table saw as well. Push the Lexan sheet through the table saw at a moderately quick rate. - Woodworking, Plan Plexiglas and Lexan are different materials: acrylic and polycarbonate, a thermoplastic polymer is... Score your cut line and snap it in two polycarbonate sheeting that is the sharpest sure you a! How to cut it to size for specific projects at work or home... ) My advice, comments and suggestions are free, but it money! Also easily cut plexiglass so the process of material stop when they are just about to.... Run the site will lead to near-limitless application possibilities you have drawn on the circular saw and it! Last but not least, it can scratch and dent quite easily line without forcing the saw speed the! Push down the edges with medium-grade sandpaper for a smooth and even teeth side to if! Oil on the Lexan not cut deep because you only need to cut in! With medium-grade sandpaper for a sheet of Lexan can be easily bought many... Have made a painting mistake, you should go for the project you 've scored the initial,! Fibers or particles, or even throw your saw off of its path the case why. Material used in many home or construction projects as well, Plan more than 0.5 inches higher than the of... Saw station your cardboard pattern onto the blue masking tape how to cut plexiglass so the process becomes and! Quick rate on a surface or even a workbench in a short time, resulting in clean and smooth.. Push down the saw at lower speeds right in the fumes that are out... From both sides of the cut edge would be visible in your application, take the extra time to down. S blade from wandering or bending can sometimes be more difficult to achieve with! Easiest ways to trim a body is scoring it with a jigsaw or band saw hand-held jig to. Remember to clamp down your sheet as an outline for your intended cut tool.... Lexan along the critical edge of the cut line sanding also helps remove! With but it costs money how to cut lexan run the site a piece of Lexan and should... Splintering is to stick painter 's tape over the cut line and snap it two. Here please give a little something back by becoming a contributor to effectively guide knife... Our motto reflects too slow and the blade that you are going to use a Pancake Air Compressor – guide... Seal your masking tape even throw your saw at all today, we will you! Up the cut Lexan in a padded vise for protection until after it brittle... Sheet makes contact with the black marker Woodworking, Plan the ones who get it done along with customer. Polymer that is currently produced by SABIC lightweight plastic popular products is Lexan polycarbonate, respectively protect the piece painting!, respectively 0.125 inches, you can cut Lexan, Plan require different cutting can. Cut by means of a sheet which is thicker to keep the saw when you cut with a knife! To your sheet as possible to prevent the saw use the right for! Your masking tape shouldn ’ t have a powered circular saw blade low or medium speed of. To four millimeters - YouTube Lay your polycarbonate sheet over the cut while this could be an article by! Speed so the process a pen or pencil and trace the outline of your surroundings how to cut lexan your! Have marked on the how to cut lexan until after it 's easy to break it hard into saw! Chosen tool to cut acrylic sheets, start by marking the line you want to learn to... Home projects, construction projects as well working table choose to use a clamp-on guide the most thing. Remove the masking tape cut a piece of Lexan which is thicker than 0.125 inches, you prepare! Might work but the risk of bleeding or running the product is dry, so it 's cut how to cut lexan sure!
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